Tag Archives: x458 conveyor chain

China Hot selling X348 X458 X678 Heavy-Duty Chain for Powder Coating Overhead Conveyor

Product Description

Detailed Photos

 

 

Product Description

Spare parts item Features Photo
Up-Down track for rising or falling areas. standard diameter is 1.2 meters,180º angle. it can be cut based on any necessary angles of any install conditions.the angle should not be more than 45º angle. the distance between 2 adjiacent hangers should be considered.
Check track There is a hatch which can open the track, through the hatch, worker can dismantle or install, check or maintain the conveying chains. Driving device for each conveying route is usually located between driver and take-up device for easy checking and maintenace.
Take-up device

(Tensioner)

Keep the chains in the state of original tension and compensate for the tensile deformation caused by tensile force or telescopic deformaton caused by varied temperature while working.
Make sure certain tensile force between driver and take-up device.   Install it behind driver about distance 3~6 meters. Better have no up-down track behind take-up device. 
Straight track for where conveyor chain go straight. it can be cut according to the specific install condition. standard length is 3 meters.
Caterpiller driver device Two types-Standard type and heavy duty type.
The driving device adjust the momentum that the motor ouput, after speed reduction unit increase its power which is to be passed to the driver caterpiller, the pusher dogs on which transport the chain so that chain can move forward.
Hanger  
Several types hangers:

Cross type hanger;

Y type hanger;

I type hanger;

Sprocket wheel hanger;

U-type hanger;

Bearing hanger;

Customized.

Automatic oil sprayer Specially designed for various automatic conveying chain;

More convenient to check oil-feeding diyusyion nsdrf CHINAMFG oil volume in the transparent oil pipes.

 

 

 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check
 

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Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Transport Package: Plywood Case.
Customization:
Available

|

Customized Request

heavy duty chain

How do heavy-duty chains handle misalignment between sprockets or pulleys?

Heavy-duty chains are designed to handle a certain degree of misalignment between sprockets or pulleys, providing some flexibility and tolerance to ensure smooth operation even in less-than-perfect alignment conditions.

When heavy-duty chains are used in power transmission systems, it is essential to ensure proper alignment between the sprockets or pulleys to optimize their performance and extend their lifespan. However, in practical applications, perfect alignment is not always achievable due to various factors like manufacturing tolerances, installation errors, or machinery vibrations.

Heavy-duty chains are equipped with side plates and rollers that allow them to articulate and adapt to minor misalignments without causing significant wear or stress on the chain components. The rollers play a crucial role in this aspect, as they can rotate freely and maintain contact with the sprocket or pulley teeth even when the alignment is slightly off.

It is important to note that while heavy-duty chains can handle some misalignment, excessive misalignment should be avoided, as it can lead to accelerated wear and potential chain failure. Regular inspection and maintenance are essential to detect and correct any misalignment issues promptly.

Proper lubrication of the chain also contributes to its ability to handle misalignment by reducing friction and wear between the chain components. Additionally, choosing the right type of heavy-duty chain for the specific application can further enhance its tolerance to misalignment.

In summary, heavy-duty chains can handle a certain amount of misalignment between sprockets or pulleys, thanks to their design and construction. However, maintaining proper alignment and performing regular maintenance are crucial to ensure optimal performance and longevity of the chain in power transmission systems.

heavy duty chain

How do heavy-duty chains handle variable speed and torque requirements?

Heavy-duty chains are designed to handle variable speed and torque requirements in various industrial applications. Their robust construction and high-quality materials allow them to withstand the stresses associated with changing operating conditions. Here’s how they handle variable speed and torque:

1. Strength and Durability: Heavy-duty chains are engineered to handle high torque and heavy loads without deformation or failure. Their sturdy construction ensures they can withstand the increased forces that come with variable speed and torque.

2. Lubrication: Proper lubrication is crucial for heavy-duty chains, especially in applications with variable speed and torque. Lubrication reduces friction and wear, preventing premature failure and ensuring smooth operation even under changing conditions.

3. Precision Engineering: Heavy-duty chains are manufactured with precision to ensure uniformity and consistent performance. This precision allows them to maintain their integrity and function reliably in applications with varying speed and torque requirements.

4. Design Flexibility: Some heavy-duty chains come with specific design features that improve their adaptability to variable speed and torque. For instance, certain chain types may have specially designed link plates or components to reduce wear and noise at high speeds.

5. Temperature Resistance: Heavy-duty chains are often capable of handling a wide range of temperatures, which is beneficial in applications with variable environmental conditions.

6. Compatibility with Sprockets: Heavy-duty chains must be paired with compatible sprockets to ensure smooth engagement and prevent excessive wear. Matching the chain and sprocket correctly is crucial for optimal performance under varying speed and torque.

7. Regular Inspection and Maintenance: To ensure heavy-duty chains continue to handle variable speed and torque effectively, regular inspection and maintenance are essential. This includes checking for wear, proper lubrication, and addressing any issues promptly.

Overall, heavy-duty chains are engineered to be robust and reliable, making them well-suited for applications with changing speed and torque requirements. When appropriately selected, installed, and maintained, they contribute to the smooth and efficient operation of various industrial systems.

heavy duty chain

Can heavy-duty chains be used in high-temperature applications?

Yes, heavy-duty chains can be used in high-temperature applications, but their suitability depends on the specific temperature range and the material they are made of. Here are some considerations:

  • Material Selection: Choose a heavy-duty chain made from heat-resistant materials that can withstand the high temperatures. Common materials used for high-temperature applications include alloy steels and stainless steels.
  • Operating Temperature: Check the manufacturer’s specifications to ensure that the chain is rated for the intended operating temperature. Some chains may have temperature limits beyond which their performance may be compromised.
  • Lubrication: Proper lubrication is essential for heavy-duty chains operating in high-temperature environments. High-temperature lubricants are available that can withstand the heat and provide effective lubrication to reduce wear and friction.
  • Thermal Expansion: Consider the potential for thermal expansion of the chain and ensure that there is enough clearance to accommodate any elongation that may occur due to heat.
  • Protection from Corrosion: High temperatures can accelerate the corrosion process, especially in humid or corrosive environments. Using a corrosion-resistant coating or selecting a stainless steel chain can help protect the chain from premature degradation.
  • Regular Inspection: Implement a maintenance schedule to regularly inspect the chain for signs of wear, elongation, or any adverse effects of the high temperature. Timely maintenance can extend the chain’s service life.

It’s important to note that while heavy-duty chains can operate in high-temperature conditions, there are practical limits to their performance. Extremely high temperatures, such as those found in certain industrial processes, may require specialized chains or alternative solutions.

Always consult with chain manufacturers or industry experts to ensure you select the most suitable heavy-duty chain for your specific high-temperature application. Proper selection and maintenance will maximize the chain’s performance and service life under these demanding conditions.

China Hot selling X348 X458 X678 Heavy-Duty Chain for Powder Coating Overhead Conveyor  China Hot selling X348 X458 X678 Heavy-Duty Chain for Powder Coating Overhead Conveyor
editor by CX 2024-05-03

China wholesaler X348 X458 X678 Heavy-Duty Chain for Powder Coating Overhead Conveyor

Product Description

Detailed Photos

 

 

Product Description

Spare parts item Features Photo
Up-Down track for rising or falling areas. standard diameter is 1.2 meters,180º angle. it can be cut based on any necessary angles of any install conditions.the angle should not be more than 45º angle. the distance between 2 adjiacent hangers should be considered.
Check track There is a hatch which can open the track, through the hatch, worker can dismantle or install, check or maintain the conveying chains. Driving device for each conveying route is usually located between driver and take-up device for easy checking and maintenace.
Take-up device

(Tensioner)

Keep the chains in the state of original tension and compensate for the tensile deformation caused by tensile force or telescopic deformaton caused by varied temperature while working.
Make sure certain tensile force between driver and take-up device.   Install it behind driver about distance 3~6 meters. Better have no up-down track behind take-up device. 
Straight track for where conveyor chain go straight. it can be cut according to the specific install condition. standard length is 3 meters.
Caterpiller driver device Two types-Standard type and heavy duty type.
The driving device adjust the momentum that the motor ouput, after speed reduction unit increase its power which is to be passed to the driver caterpiller, the pusher dogs on which transport the chain so that chain can move forward.
Hanger  
Several types hangers:

Cross type hanger;

Y type hanger;

I type hanger;

Sprocket wheel hanger;

U-type hanger;

Bearing hanger;

Customized.

Automatic oil sprayer Specially designed for various automatic conveying chain;

More convenient to check oil-feeding diyusyion nsdrf CHINAMFG oil volume in the transparent oil pipes.

 

 

 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check
 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Transport Package: Plywood Case.
Customization:
Available

|

Customized Request

heavy duty chain

What are the limitations of using heavy-duty chains in certain applications?

While heavy-duty chains are versatile and well-suited for many applications, there are some limitations to consider when using them in certain scenarios:

1. Weight and Size: Heavy-duty chains can be large and heavy, which may not be suitable for applications with limited space or weight restrictions.

2. Noise and Vibration: Due to their rugged design and high strength, heavy-duty chains can generate more noise and vibration compared to other chain types. This may be a concern in applications where noise reduction is essential.

3. Cost: Heavy-duty chains often come with higher manufacturing costs due to the use of premium materials and precision engineering. As a result, they may not be the most cost-effective solution for some low-load or less demanding applications.

4. Corrosion: While some heavy-duty chains are made from corrosion-resistant materials, others may be more susceptible to rust and corrosion in harsh environments. Proper maintenance and lubrication are essential to extend the chain’s lifespan in such conditions.

5. Operating Speed: Heavy-duty chains may have limitations in terms of operating speed compared to specialized high-speed chains. In applications requiring rapid movement, it’s essential to select the appropriate chain type.

6. Flexibility: The robust design of heavy-duty chains offers strength but may limit flexibility. In applications where the chain needs to traverse complex paths or tight bends, alternative chain designs may be more suitable.

7. Environmental Considerations: Heavy-duty chains may not be the best choice in environments with stringent environmental regulations or where lightweight, eco-friendly alternatives are preferred.

Despite these limitations, heavy-duty chains remain an excellent choice for many demanding applications, providing durability, reliability, and high performance under challenging conditions.

heavy duty chain

How do heavy-duty chains handle wear and tear in continuous operation?

Heavy-duty chains are designed to withstand the rigors of continuous operation and are built to handle significant wear and tear. Several key factors contribute to their ability to endure continuous use:

  • High-Quality Materials: Heavy-duty chains are typically constructed from high-quality alloy or carbon steels. These materials offer excellent strength, toughness, and resistance to wear, making them suitable for continuous operation.
  • Heat Treatment: Many heavy-duty chains undergo heat treatment processes, such as quenching and tempering, to enhance their hardness and durability. Heat treatment helps the chains maintain their structural integrity under prolonged stress.
  • Robust Design: Heavy-duty chains are designed with robust and precise engineering to distribute the loads evenly and minimize stress concentrations. This design feature prevents premature failure due to excessive wear in specific areas.
  • Lubrication: Proper lubrication is crucial in reducing friction and minimizing wear between the chain’s components. Lubricants help to dissipate heat generated during continuous operation and prevent metal-to-metal contact, extending the chain’s lifespan.

In continuous operation, heavy-duty chains are often found in various industrial applications, such as mining, construction, and material handling equipment. These chains are exposed to harsh conditions, heavy loads, and constant movement. The combination of high-quality materials, heat treatment, robust design, and proper lubrication ensures that heavy-duty chains can handle the demanding requirements of continuous operation.

Despite their durability, heavy-duty chains still experience wear over time. Regular maintenance, including inspection, lubrication, and replacement of worn components, is essential to prolong the life of the chain and ensure safe and reliable operation. By following proper maintenance procedures, the risk of unexpected failures and downtime can be significantly reduced, providing more efficient and uninterrupted operation in various industries.

heavy duty chain

What are the common types of heavy-duty chains used in industrial equipment?

Heavy-duty chains find various applications in industrial equipment where strength, durability, and reliability are crucial. Some of the common types of heavy-duty chains used in industrial machinery include:

  • Roller Chains: Roller chains are one of the most prevalent types of heavy-duty chains used in industrial machinery. They consist of cylindrical rollers that engage with the sprockets to transmit power and motion. Roller chains are widely used in conveyors, agricultural machinery, construction equipment, and material handling systems.
  • Drag Chains: Drag chains, also known as cable carriers or energy chains, are designed to protect and guide moving cables and hoses in various industrial applications. They are commonly used in robotic systems, CNC machines, and other equipment that require consistent cable management.
  • Engineering Class Chains: Engineering class chains are heavy-duty chains designed for demanding applications in industries like mining, forestry, and agriculture. They are used in conveyors, elevators, and other equipment that require heavy-load handling.
  • Leaf Chains: Leaf chains are used in forklift trucks, scissor lifts, and other lifting applications. They consist of interconnected plates (leaves) with pins to provide excellent tensile strength and resistance to fatigue.
  • Dragline Chains: Dragline chains are specifically used in dragline excavators and similar equipment for mining and heavy earthmoving operations. They are designed to handle extremely heavy loads and harsh conditions.
  • Bucket Elevator Chains: Bucket elevator chains are used in bucket elevators to vertically convey bulk materials like grains, fertilizers, and other granular materials. They are designed to endure the vertical lifting forces and abrasive materials.

These are just a few examples of the common types of heavy-duty chains used in industrial equipment. Each type of chain is designed to meet specific application requirements, and selecting the right chain depends on factors like load capacity, speed, environment, and the type of machinery involved.

China wholesaler X348 X458 X678 Heavy-Duty Chain for Powder Coating Overhead Conveyor  China wholesaler X348 X458 X678 Heavy-Duty Chain for Powder Coating Overhead Conveyor
editor by CX 2023-10-25

China Best Sales China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System roller chain belt

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Mould Number: X458X348 X458 X658 X678 X698 F100 F160
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

chain

Advantages and Disadvantages of Drive Chains

Drive chains are widely used for sliding steel guides. While solution chains are often used, roller chains are more efficient in size and weight. Nevertheless, a drive chain is often the best choice for dirty jobs. The following are some of the benefits and disadvantages of drive chains. Learn more! Adapt your vehicle to your specific situation with drive chains. You’ll be glad you did! Read on to learn more! Continue reading for information on different types of drive chains.

Inverted tooth chain

An inverted tooth camshaft drive chain has teeth on its links and two pin rolling pivot joints that engage each other to transmit moderate to high-speed rotations. This type of drive chain is also known as a silent chain drive, which is particularly effective in reducing noise and vibration. The teeth on the links mesh perfectly with the teeth of the gear sprocket. The inverted tooth design also provides smooth communication of chain links with the teeth of the sprocket.
The design of the new model was particularly effective in quelling noise. The “Druid” spring forks enabled the chain to adjust with minimal motion of the axle. It was launched at the 1910 Olympia show and sold more than 500 units. The drive chain was also silent, which reduced the need for sound insulation and attenuation components, which in turn minimized weight. Hence, it became an ideal choice for wind turbines.
The main disadvantages of chain drive include its low speed and limited range. It is expensive to manufacture and requires precise mounting. Maintenance is essential, including lubrication and slack adjustment. Its velocity fluctuates as the chain is stretched. This causes the chain to fail at the worst possible time. The chain drive also has problems associated with slippage. In addition, it can be prone to excessive wear and tear. Fortunately, however, there are newer types of drive chains available, which are more durable and reliable.

Duplex chain

There are three types of duplex drive chains: SC, RP, and Ramsey. Each has their own unique advantages and features. The Rampower duplex series offers twice the power capacity of the standard SC duplex chain. They are often used in new applications. SC duplex chains are the most affordable and are used in less demanding applications. The SC duplex chain has a lower power capacity but lower weight. There is also no guarantee of performance.

Multi-strand roller chain

The Multiple-strand roller chain for drive chain market can be defined on the basis of the factors that drive growth in this industry. The factors that hamper market growth can be understood in order to come up with alternative bends for lucrative opportunities. This report aims to understand the current scenario and the impact of COVID-19 on the industry as a whole. We will also discuss the market drivers and restraints. We will discuss the various types of Multiple-strand roller chains for drive chain and their market sizes in the coming years.
The minimum tensile strength for a roller chain is one sixth or one-ninth the tensile strength of a conventional drive chain. These standards are established to prevent linkplate fatigue, which is the main cause of premature breakdown. A chain made of this material is considered a superior choice for high-performance applications involving a high load-bearing capacity. If you’re using a drive chain, make sure to choose a proper chain based on the type of application. A simple chain with a high load-bearing capacity is also ideal for simple applications.
While it is true that a high-tension, high-speed drive requires a higher power rating than a low-speed chain, roller chains are primarily used in low to mid-speed applications. They are similar to bicycle chains but may have a master link. In motorcycles, chains are heavier and may require a chain tool to remove. These chains are often replaced with toothed belts or a combination of both.

Flat top chain

The flat top drive chain is a versatile conveyor belt that conveys medium and large workpiece pallets. Its arcing capacity makes it suitable for continuous drive combinations involving curve arcs. The flat top chain is also available with PA wear pads on the workpiece pallets. The flat top chain’s steel and plastic glide profiles allow surface loads of up to 1.5 kg/cm. HD profiles are compatible with the flat top chain.
The steel flat top chain is available in several types: 815, 820, and 881 series. These are heat-treated to have high strength and excellent wear resistance. They can also be used with various sprockets, including 820 sprockets. The high-quality steel chain can be used with many industrial applications. However, if you are looking for a durable chain for your industrial application, iwis hardened stainless steel flat top chains are an excellent choice.
TSplus flat top drive chain offers the most flexibility of any conveying media. The drive units can be linked end-to-end to form extended conveyor lines. Side-flexing flat top chains are available to create serpentine, in-line, and carousel conveyors. Drive units are available in standard and heavy-duty models. They are versatile enough to handle a variety of container sizes. If you need a more complex conveyor system, you can choose a heavy-duty drive chain.
Rexnord flat top chains come in two basic styles: MatTop chain and TableTop chain. The TableTop chain is molded in standard widths ranging from 3.25 inches to 12 inches. These are shipped in ten-foot sections, but you can also find 20-foot-wide mattop chains. You can even customize your MatTop chain to meet your exact needs. They are perfect for a variety of conveying applications, from general conveying to wash down applications.
chain

Conveyor chain

Drive chains for conveyors come in a variety of styles. These chains can have varying degrees of pitch. Pitch is governed by wheel tooth strength, the overall chain rigidity, and the type of drive motor. A normal maximum pitch is determined by the width of the link plates and the angle between the mounting angles. You can increase the pitch of your chain by strengthening the bushes between the link plates. Make sure that the gap between the wheel teeth and the bushes is approximately one-fourth inch.
Pitch and tension of the chain are important considerations when choosing a chain. The minimum pitch is determined by the thickness of the tooth on the wheel and the maximum pitch is determined by the rigidity of the link plates. However, this maximum pitch may be exceeded with bushes between the link plates or clearance with the wheel teeth. A good quality chain will have bearing surfaces lubricated to prevent excessive wear and rust. Medium-viscosity mineral oil is suitable for normal operating conditions. SAE 20W-50 is a good choice for this application. Self-lubricating chains are available from many chain manufacturers.
The chain is usually lubricated by dripping oil between the links. This type of lubrication requires regular inspection of the conveyor chain. The amount of oil should be enough to prevent reddish brown discoloration on the chain joints. A lubricating oil should be applied on a daily basis, according to the manufacturer’s specifications. In order to ensure a longer life for your drive chain, make sure that you lubricate it on a regular basis.

China Best Sales China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   roller chain beltChina Best Sales China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   roller chain belt
editor by CX 2023-06-05

China factory China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System bush chain vs roller chain

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Mould Number: X458X348 X458 X658 X678 X698 F100 F160
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

chain

Types of roller chains and their applications

There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.

Double strand heavy-duty roller chain

If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains.
Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.

Nickel-plated chain

Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards.
Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts.
CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA.
In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.

Stainless steel chain

Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components.
In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments.
Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications.
The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.

Accumulation conveyor

Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line.
Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
chain

Custom attachment

Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.

China factory China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   bush chain vs roller chainChina factory China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System   bush chain vs roller chain
editor by CX 2023-06-02