Product Description
Harvester Chains of Carton Steel (415S)
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PRODUCT DETAILS
Product Parameters
| Product Name | Agricultural Machinery Roller Chain |
| Standard | GB, ISO, ANSI, DIN |
| Material | Carbon steel, Alloy, Stainless Steel |
| Surface Treatment | Heat treatment, Sand-blasted, Shot-peening |
| Certifications | ISO9001:2015, GB/T19001-2016, ISO1400:2015 |
| Tensile Strength | High strength |
| Packaging | Plastic Bag+ Carton+Wooden Case |
| Application | Agricultural Machinery |
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DETAILS ABOUT CHINAMFG CHAIN
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FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
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| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Agricultural Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a heavy-duty chain over other chain types?
Heavy-duty chains offer several advantages over other chain types, making them a preferred choice in various industrial applications:
- High Strength: Heavy-duty chains are specifically designed to handle heavy loads and high forces, making them ideal for applications that require superior strength and durability.
- Robustness: These chains are constructed from tough materials and undergo rigorous manufacturing processes, ensuring they can withstand harsh operating conditions and resist wear and tear over extended periods.
- Reliability: The robust design and high-quality materials used in heavy-duty chains result in reliable performance, reducing the risk of chain failure and equipment downtime.
- Wide Range of Sizes: Heavy-duty chains are available in various sizes and configurations to accommodate different applications and equipment requirements, offering versatility in their usage.
- Compatibility: They can be used with a wide range of sprockets or pulleys, providing flexibility in designing mechanical systems and power transmission setups.
- Reduced Stretch: Heavy-duty chains exhibit minimal elongation or stretch during operation, maintaining consistent power transmission and precise positioning in machinery.
- Resistance to Corrosion: Some heavy-duty chains are made from corrosion-resistant materials, making them suitable for use in challenging environments such as marine, outdoor, or high-moisture settings.
- Long Service Life: Due to their strength and durability, heavy-duty chains generally have a longer service life compared to standard chains, leading to cost savings over time.
Overall, heavy-duty chains are an excellent choice in demanding industrial applications where reliable performance, strength, and longevity are crucial factors. Their ability to handle heavy loads, resist wear and corrosion, and maintain precision makes them indispensable in various industries, including construction, mining, agriculture, marine, and material handling.
Can heavy-duty chains be used in power transmission for renewable energy applications?
Yes, heavy-duty chains can be used in power transmission for renewable energy applications. Renewable energy sources such as wind and solar power often require large and robust mechanical systems to convert the energy generated into usable electricity.
Heavy-duty chains play a vital role in these power transmission systems, especially in wind turbines and solar tracking systems. Here’s how heavy-duty chains are utilized in these renewable energy applications:
- Wind Turbines: Heavy-duty chains are commonly used in the pitch control mechanism of wind turbines. The pitch control system adjusts the angle of the turbine blades to optimize their aerodynamic performance. The chains in this system must be able to withstand high loads and cyclic stresses as they operate under varying wind conditions. Additionally, chains are used in the yaw drive system, enabling the turbine to turn and face the wind.
- Solar Tracking Systems: Solar panels in solar farms are often mounted on tracking systems that follow the sun’s path to maximize energy capture. Heavy-duty chains are employed in these tracking systems to ensure precise and reliable movement of the solar panels throughout the day. The chains must be durable and resistant to environmental factors to endure long-term outdoor use.
- Hydropower: In hydropower plants, heavy-duty chains are used in various applications, including opening and closing dam gates, controlling water flow, and operating large water turbine systems. These chains must be capable of withstanding the high forces generated by the water flow.
Heavy-duty chains are preferred in these renewable energy applications due to their strength, reliability, and ability to handle heavy loads and high-stress conditions. Regular maintenance is essential to ensure the chains’ optimal performance and to avoid downtime in power generation operations.
In summary, heavy-duty chains are integral components in power transmission systems for renewable energy applications, contributing to the efficient and sustainable generation of clean energy.
What materials are heavy-duty chains typically made of to withstand heavy usage?
Heavy-duty chains are made of high-strength materials that can withstand the demanding conditions of heavy usage. The most common materials used in manufacturing heavy-duty chains include:
- Alloy Steel: Alloy steel is a popular choice for heavy-duty chains due to its excellent strength, toughness, and wear resistance. It is well-suited for applications in industries such as construction, mining, and forestry.
- Stainless Steel: Stainless steel heavy-duty chains offer superior corrosion resistance, making them ideal for applications in marine environments, food processing, and other industries where exposure to moisture and chemicals is a concern.
- Carbon Steel: Carbon steel chains are more affordable than alloy steel or stainless steel, making them a practical choice for heavy-duty applications that don’t require high levels of corrosion resistance.
- Chromium-Molybdenum Steel: This type of steel provides a balance between strength and toughness, making it suitable for heavy-duty chains used in agricultural equipment and manufacturing machinery.
- Nickel-Plated Steel: Nickel-plated chains offer additional protection against corrosion, making them suitable for applications where exposure to harsh environments is expected.
- Galvanized Steel: Galvanized chains are coated with a layer of zinc, which provides corrosion resistance and is commonly used in outdoor applications and marine environments.
The choice of material depends on the specific requirements of the application and the operating environment. Heavy-duty chains made from these materials can endure the stresses of heavy usage and maintain their strength and integrity over prolonged periods, ensuring the reliable performance of various industrial machinery and equipment.
editor by CX 2024-04-30
China Best Price Precision S Type Fast Delivery Agricultural Conveyor Chain with High Quality roller chain components
Product Description
Ideal Price tag Precision S Kind Quick Shipping Agricultural Conveyor Chain with Higher Quality
Item Description
1. Substance: Alloy metal & Stainless metal
two. Area therapy: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
three. Characteristic: Chain plate gap ultimately passed ball extrusion to guarantee highest tiredness resistance, elements of shot peening therapy tends to make the chain and the sleeve has a larger tiredness toughness.
| Materials Available | one. Stainless Steel: SS304, SS316, and so forth |
| two. Alloy Metal: 45Mn, 42CrMo, and many others | |
| three. OEM according to your request | |
| Surface Therapy | Shot peening, Sharpening, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Application | Agricultural equipment |
| Style criterion | ISO DIN ANSI & Customer’s Drawing |
| Dimensions | Customer’s Drawing & ISO standard |
| Package | Wooden Circumstance / Container and pallet, or produced-to-get |
| Certificate | ISO9001: 2008 |
| Edge | 1st high quality, very best service, aggressive price tag, quickly delivery |
| Supply Time | 20 times for samples. 45 times for official order. |
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Organization Profile
|
US $1.1 / Meter | |
100 Meters (Min. Order) |
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| Material: | Alloy/Carbon Steel |
|---|---|
| Sample: | for Free |
| Transport Package: | Plastic Bag+Carton Box+Plywood Case |
| Specification: | S55K1, S62A2K1 |
| Trademark: | made-to-order |
| Origin: | China |
###
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Application | Agricultural machine |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, best service, competitive price, fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
|
US $1.1 / Meter | |
100 Meters (Min. Order) |
###
| Material: | Alloy/Carbon Steel |
|---|---|
| Sample: | for Free |
| Transport Package: | Plastic Bag+Carton Box+Plywood Case |
| Specification: | S55K1, S62A2K1 |
| Trademark: | made-to-order |
| Origin: | China |
###
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Application | Agricultural machine |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, best service, competitive price, fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Pin chain conveyor
The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the two axles should be thirty to fifty times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.
Roller chains are more resistant to dirty environments
There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.
A stud chain is more efficient than a friction drive
The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
Shaft chains designed for conveying bulk products
Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on two strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.
editor by czh 2022-12-07